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Combined Cycle Plant Inspection Report Template

Assess the condition of combined cycle plant components including gas turbine, HRSG, and steam turbine with this comprehensive inspection report template. Record defects, NDT results, and recommendations in an online editor.

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Combined Cycle Plant Inspection Report

No.CCP-2026-001

1. General Information

Inspection date7/14/2026 AddressUnit 1, Green Valley CCGT, 2000 Energy Dr, Austin, TX 78701
Basis for inspectionMajor overhaul inspection
Expert Daniel Garcia , Gas Turbine Engineer

2. Object of Inspection

Object typenot filled in Object nameGreen Valley CCGT Unit 1
Technical conditionnot filled in Release date6/1/2015
Start of operation9/1/2015

3. Plant Details

Inspection TypeMajor Overhaul Outage Number3

4. Inspection Conditions

Inspection conditions are not selected.

5. Component Defects

No.Damage descriptionPhotos
1-not filled in
2-not filled in

6. Additional Information

Identification was carried outGreen Valley CCGT Unit 1
There are remarksGas turbine compressor fouling and HRSG tube leak found. Overall condition fair.

7. Inspection Participants

No.Full namePosition / statusComment
1Daniel GarciaInspectorLead inspector
2Karen WhitePlant ManagerReviewed findings
3Steven AdamsNDT TechnicianPerformed ultrasonic testing

Signatures

______________________________
Daniel Garcia, Gas Turbine Engineer
______________________________
Daniel Garcia
______________________________
Karen White
______________________________
Steven Adams

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Purpose and Procedure for Drafting the Document

What Is a Combined Cycle Plant Inspection Report?

A combined cycle plant inspection report documents the condition of major components in a combined cycle gas turbine (CCGT) plant, including the gas turbine, heat recovery steam generator (HRSG), steam turbine, generator, and condenser.

Who Uses This Report?

Power plant engineers, NDT technicians, maintenance managers, and plant managers use this report during major overhauls and routine inspections to evaluate component health and plan maintenance.

Key Sections of the Report

The report includes sections for inspection identification, participants, component-specific inspections (gas turbine, HRSG, steam turbine, generator, condenser), overall assessment, and signatures.

Major Overhaul Inspections

During major overhauls every 4-6 years, this report is used to document the condition of all major components, identify defects, and plan repairs before reassembly.

Routine Outage Inspections

For annual or routine outages, the report provides a structured format to assess component condition and track degradation over time.

NDT Campaigns

The report includes fields for NDT results, allowing technicians to record findings from ultrasonic, radiographic, or other non-destructive testing methods.

Asset Lifecycle Management

By maintaining a history of inspection reports, asset managers can make informed decisions about component replacement, life extension, and capital planning.

  1. 1

    Plan the Overhaul Inspection

    Review previous inspection data, define scope for each component, and schedule NDT activities.

  2. 2

    Disassemble and Inspect

    After plant shutdown and disassembly, perform visual inspections, NDT, and measurements on gas turbine, HRSG, steam turbine, generator, and condenser.

  3. 3

    Record Findings

    Document condition ratings, defects, observations, and photo evidence for each component in the respective sections.

  4. 4

    Reassemble and Report

    After inspection, reassemble components and complete the report with overall assessment and recommendations. Obtain signatures from inspector and plant manager.

Photo Report Generator

Use the photo report generator to attach component overview photos, defect close-ups, and NDT setup images to your combined cycle plant inspection report.

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Mobile Photo Documentation App

Capture combined cycle plant component photos on-site with the mobile app and seamlessly integrate them into your report for accurate field documentation.

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Document Sections

Click a section to jump to it in the sample document.

General Information

Record the inspection date, plant location, basis, and inspector name.

Object of Inspection

Identify the plant by name and location.

Plant Details

Record inspection type and outage number.

Inspection Conditions

Describe operating conditions during the outage.

Component Defects

List defects found in gas turbine, HRSG, steam turbine, generator, and condenser.

Additional Information

Provide overall condition rating, summary of findings, and recommendations.

Inspection Participants

Record the inspector, plant manager, gas turbine engineer, boiler inspector, and NDT technician.

Signatures

Capture digital signatures of inspector and plant manager.

Document Fields and Columns

General Information

Inspection date
Date of the inspection.
Address
Location of the combined cycle plant.
Basis for inspection
Reason for inspection, e.g., major overhaul.
Expert
Name of the inspector.

Object of Inspection

Object type
Type of object, e.g., combined cycle plant.
Object name
Plant name.
Technical condition
Overall condition of the plant.
Release date
Date plant was commissioned.
Start of operation
Date plant began operation.

Component Defects

No.
Sequential number of the defect.
Element
Component (gas turbine, HRSG, steam turbine, etc.).
Defect
Type of defect.
Localization
Location on the component.
Damage description
Detailed description.
Photos
Photo of the defect.

Inspection Participants

No.
Sequential number.
Full name
Name of participant.
Position / status
Role.
Comment
Additional notes.

Frequently Asked Questions about Photo Reports and Photo Tables

What components are inspected in this report?

The report covers gas turbine, HRSG, steam turbine, generator, and condenser. Each component has dedicated sections for condition, defects, observations, and photos.

Can I record NDT results?

Yes, the report includes observation fields where NDT results such as wall thickness measurements, vibration levels, and temperature rise can be recorded.

What defects are commonly recorded?

Common defects include corrosion, overheating, cracking, blade erosion, bearing wear, scale buildup, and compressor fouling. The report includes a predefined list of defects.

Is photo evidence required?

Yes, photo evidence is required for gas turbine, HRSG, and steam turbine sections. Generator and condenser photos are conditionally required if those components are inspected.

Who signs the report?

The report includes signature fields for the inspector (power plant engineer) and plant manager. Additional participants such as gas turbine engineer and NDT technician can be listed.

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