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Combined Cycle Plant Inspection Report Template
Assess the condition of combined cycle plant components including gas turbine, HRSG, and steam turbine with this comprehensive inspection report template. Record defects, NDT results, and recommendations in an online editor.
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Inspection report
Complete the document from this template: sections, fields, photo documentation, and signatures.
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Combined Cycle Plant Inspection Report
No.CCP-2026-001
1. General Information
The general information about the inspection, including the purpose, scope, and legal basis, is provided below.
| Inspection date | 7/14/2026 | Address | Unit 1, Green Valley CCGT, 2000 Energy Dr, Austin, TX 78701 |
| Basis for inspection | Major overhaul inspection |
Expert Daniel Garcia , Gas Turbine Engineer
The inspection was conducted in accordance with the applicable regulations and standards.
2. Object of Inspection
The inspected object is a thermal power plant, including its main equipment and auxiliary systems.
| Object type | Combined Cycle Plant | Object name | Green Valley CCGT Unit 1 |
| Technical condition | not filled in | Release date | 6/1/2015 |
| Start of operation | 9/1/2015 |
The object was identified and its key characteristics are recorded.
3. Plant Details
The main parameters of the thermal power plant were measured and compared with the design values.
| Inspection Type | Major Overhaul | Outage Number | 3 |
The main parameters are within the permissible ranges specified in the design documentation.
4. Inspection Conditions
The operating conditions of the plant, including load, temperature, and pressure, were monitored during the inspection.
Inspection conditions are not selected.
The operating conditions were stable and within the specified limits.
5. Component Defects
List defects found in gas turbine, HRSG, steam turbine, generator, and condenser.
| No. | Damage description | Photos |
|---|---|---|
| 1 | - | not filled in |
| 2 | - | not filled in |
6. Additional Information
Provide overall condition rating, summary of findings, and recommendations.
| Identification was carried out | Green Valley CCGT Unit 1 |
| There are remarks | Gas turbine compressor fouling and HRSG tube leak found. Overall condition fair. |
7. Inspection Participants
Record the inspector, plant manager, gas turbine engineer, boiler inspector, and NDT technician.
| No. | Full name | Position / status | Comment |
|---|---|---|---|
| 1 | Daniel Garcia | Inspector | Lead inspector |
| 2 | Karen White | Plant Manager | Reviewed findings |
| 3 | Steven Adams | NDT Technician | Performed ultrasonic testing |
Signatures
Capture digital signatures of inspector and plant manager.
______________________________
Daniel Garcia, Gas Turbine Engineer
______________________________
Daniel Garcia
______________________________
Karen White
______________________________
Steven Adams
Report
Purpose and Procedure for Drafting the Document
What Is a Combined Cycle Plant Inspection Report?
A combined cycle plant inspection report documents the condition of major components in a combined cycle gas turbine (CCGT) plant, including the gas turbine, heat recovery steam generator (HRSG), steam turbine, generator, and condenser.
Who Uses This Report?
Power plant engineers, NDT technicians, maintenance managers, and plant managers use this report during major overhauls and routine inspections to evaluate component health and plan maintenance.
Key Sections of the Report
The report includes sections for inspection identification, participants, component-specific inspections (gas turbine, HRSG, steam turbine, generator, condenser), overall assessment, and signatures.
Major Overhaul Inspections
During major overhauls every 4-6 years, this report is used to document the condition of all major components, identify defects, and plan repairs before reassembly.
Routine Outage Inspections
For annual or routine outages, the report provides a structured format to assess component condition and track degradation over time.
NDT Campaigns
The report includes fields for NDT results, allowing technicians to record findings from ultrasonic, radiographic, or other non-destructive testing methods.
Asset Lifecycle Management
By maintaining a history of inspection reports, asset managers can make informed decisions about component replacement, life extension, and capital planning.
- 1
Plan the Overhaul Inspection
Review previous inspection data, define scope for each component, and schedule NDT activities.
- 2
Disassemble and Inspect
After plant shutdown and disassembly, perform visual inspections, NDT, and measurements on gas turbine, HRSG, steam turbine, generator, and condenser.
- 3
Record Findings
Document condition ratings, defects, observations, and photo evidence for each component in the respective sections.
- 4
Reassemble and Report
After inspection, reassemble components and complete the report with overall assessment and recommendations. Obtain signatures from inspector and plant manager.
Photo Report Generator
Use the photo report generator to attach component overview photos, defect close-ups, and NDT setup images to your combined cycle plant inspection report.
Create Photo ReportMobile Photo Documentation App
Capture combined cycle plant component photos on-site with the mobile app and seamlessly integrate them into your report for accurate field documentation.
Mobile AppDocument Sections
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General Information
The general information about the inspection, including the purpose, scope, and legal basis, is provided below.
Object of Inspection
The inspected object is a thermal power plant, including its main equipment and auxiliary systems.
Plant Details
The main parameters of the thermal power plant were measured and compared with the design values.
Inspection Conditions
The operating conditions of the plant, including load, temperature, and pressure, were monitored during the inspection.
Component Defects
List defects found in gas turbine, HRSG, steam turbine, generator, and condenser.
Additional Information
Provide overall condition rating, summary of findings, and recommendations.
Inspection Participants
Record the inspector, plant manager, gas turbine engineer, boiler inspector, and NDT technician.
Signatures
Capture digital signatures of inspector and plant manager.
Document Fields and Columns
General Information
- Inspection date
- Date of the inspection.
- Address
- Location of the combined cycle plant.
- Basis for inspection
- Reason for inspection, e.g., major overhaul.
- Expert
- Name of the inspector.
Object of Inspection
- Object type
- Type of object, e.g., combined cycle plant.
- Object name
- Plant name.
- Technical condition
- Overall condition of the plant.
- Release date
- Date plant was commissioned.
- Start of operation
- Date plant began operation.
Component Defects
- No.
- Sequential number of the defect.
- Element
- Component (gas turbine, HRSG, steam turbine, etc.).
- Defect
- Type of defect.
- Localization
- Location on the component.
- Damage description
- Detailed description.
- Photos
- Photo of the defect.
Inspection Participants
- No.
- Sequential number.
- Full name
- Name of participant.
- Position / status
- Role.
- Comment
- Additional notes.
Frequently Asked Questions about Photo Reports and Photo Tables
What components are inspected in this report?
The report covers gas turbine, HRSG, steam turbine, generator, and condenser. Each component has dedicated sections for condition, defects, observations, and photos.
Can I record NDT results?
Yes, the report includes observation fields where NDT results such as wall thickness measurements, vibration levels, and temperature rise can be recorded.
What defects are commonly recorded?
Common defects include corrosion, overheating, cracking, blade erosion, bearing wear, scale buildup, and compressor fouling. The report includes a predefined list of defects.
Is photo evidence required?
Yes, photo evidence is required for gas turbine, HRSG, and steam turbine sections. Generator and condenser photos are conditionally required if those components are inspected.
Who signs the report?
The report includes signature fields for the inspector (power plant engineer) and plant manager. Additional participants such as gas turbine engineer and NDT technician can be listed.
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